Materials - Recalculating Standard Quantity/Cost/Output for actual input
Standards for Actual Input
The following standard and actual data relating to an input of 1,200 kgs would help us in identifying the variance.
Standard | Actual | |||||
---|---|---|---|---|---|---|
for SO | ||||||
SQ | SP | SC | AQ | AP | AC | |
Material A Material B Material C | 500 400 300 | 12 15 8 | 6,000 6,000 2,400 | 520 430 250 | 11 16 10 | 6,720 6,880 2,500 |
Total/Mix | 1,200 | 14,400 | 1,200 | 17,100 | ||
Output | 2,500 SO | 2,400 AO |
Output (_O) is in units, Quantities (_Q) are in kgs, Prices (_P) are in monetary value per unit quantity and Costs (_C) are in monetary values.
- Mix of materials.
Materials have been mixed in a proportion different from the standard.
Material A 520 kgs instead of 500kgs, Material B 430 kgs instead of 400 kgs and Material C 250 kgs instead of 300 kgs.
Mix Ratios
There being a difference in mix can also be identified by using the mix ratios. However, this needs us to calculate the ratios and does not allow conclusion by a straight away comparison of material quantities.Standard Quantity Mix Ratio
SQMR = SQA : SQB : SQC = 500 kgs : 400 kgs : 300 kgs = 5 : 4 : 3 Actual Quantity Mix Ratio
AQMR = AQA : AQB : AQC = 520 kgs : 430 kgs : 250 kgs = 52 : 43 : 25 AQMR is different from the SQMR
- Yield from materials.
A total input of 1,200 kgs has yielded an output of 2,400 units as against a standard of 2,500 units.
Why Recalculate Standards?
Standards may be expressed for any level of activity. Where standards are available for an input other than that has been actually used i.e. when Standard Input and Actual Input are not equal (SI ≠ AI), we cannot get an idea of the variance by comparing the available data.From the following data, we cannot straightaway say whether there is any variance on account of the mix as well as if the yield is as per the standard.
Standard | Actual | |||||
---|---|---|---|---|---|---|
for SO | ||||||
SQ | SP | SC | AQ | AP | AC | |
Material A Material B Material C | 900 800 200 | 15 45 85 | 13,500 36,000 17,000 | 2,250 1,950 550 | 16 42 90 | 36,000 81,900 41,800 |
Total/Mix | 1,900 | 66,500 | 4,750 | 1,67,400 | ||
Output | 1,800 SO | 4,320 AO |
This is because the actual data pertains to an input of 4,750 kgs as against the standard known for an input of 1,900 kgs.
Comparing the quantities and yield for the actual input of 4,750 kgs with those of the standard input of 1,900 kgs is inappropriate. We cannot say that 2,250 kgs of A were actually used as against a standard of 900 kgs or the actual output/yield is 4,320 kgs as against a standard output of 1,800 kgs.
To be able to make a meaningful comparison straight away, we have to recalculate the standards such that the inputs are the same both in the actual data and the standard data, thereby enabling us to derive variances by comparison.
The comparison becomes meaningful once we obtain the standards for the actual input.
Standard | Actual | |||||||
---|---|---|---|---|---|---|---|---|
for SO | for AI | |||||||
SQ | SP | SC | SQ(AI) | SC(AI) | AQ | AP | AC | |
Material A Material B Material C | 900 800 200 | 15 45 85 | 13,500 36,000 17,000 | 2,250 2,000 500 | 33,750 90,000 42,500 | 2,250 1,950 550 | 16 42 90 | 36,000 81,900 41,800 |
Total/Mix | 1,900 | 66,500 | 4,750 | 1,66,250 | 4,750 | 1,67,400 | ||
Input Loss | 100 | 3,500 | 250 | 8,750 | 430 | |||
Output | 1,800 SO | 4,500 SO(AI) | 4,320 AO |
- Mix of materials.
Materials B and C have been mixed in a proportion different from the standard.
Material A 2,250 kgs as per standard, Material B 1,950 kgs instead of 2,000 kgs and Material C 550 kgs instead of 500 kgs.
- Yield from materials.
The input has yielded an output of 4,320 kgs as against a standard of 4,500 kgs.
To find the variance in mix of and yield from material used we need the standard quantity for actual input [SQ(AI)] and the value of the variance we need the standard cost for actual input [SC(AI)] as well as the standard cost of actual quantity [SC(AQ)].
Since standards can be built for any production level we were able to recalculate the standards for the actual input.
Illustration - Problem (for explanation)
Working Table
The data from the problem obtained as it is, arranged in a working table.
Standard | Actual | ||||
---|---|---|---|---|---|
for SO | |||||
SQ | SP | SC | AQ | AP | |
Material A Material B Material C | 900 800 200 | 15 45 85 | 2,250 1,950 550 | 16 42 90 | |
Total/Mix | 1,900 | 66,500 | 4,750 | ||
Output | 1,800 SO | 4,320 AO |
Output (_O) is in units of measurement of output, Quantities (_Q) are in units of measurement of input, Prices (_P) are in monetary value per unit input and Costs (_C) are in monetary values.
Assuming the input and output are in kgs for the purpose of explanations.
The Standard cost data worked out and arranged in the working table.
SC = SQ × SP
Standard | Actual | ||||
---|---|---|---|---|---|
for SO | |||||
SQ | SP | SC | AQ | AP | |
Material A Material B Material C | 900 800 200 | 15 45 85 | 13,500 36,000 17,000 | 2,250 1,950 550 | 16 42 90 |
Total/Mix | 1,900 | 35 | 66,500 | 4,750 | |
Output | 1,800 SO | 4,320 AO |
Notice that SI ≠ AI i.e. SQMix ≠ AQMix
We ignored other possible calculations like AC = AQ × AP, since we are only trying to recalculate standards primarily quantities and costs.
Factor - (AI)
By Input here we mean the quantity of Mix.
Logic (based on Cost of MaterialMix)
If SI is | SC is | |
1,900 kgs | ⇒ | 66,500 |
4,750 kgs | ⇒ | ? |
Standard Cost for an Input of 4,750 kgs
= | 66,500 ×
| ||
= | Standard Cost ×
|
AI |
SI |
AI |
SI |
Using the data in the illustration above,
(AI) | = |
| ||
= |
| |||
= |
| |||
= | 2.5 |
Standard Quantity for Actual Input/Mix
It represents the quantity of each material that should have been present in the actual mix had the materials been taken in ratio of standard mix.
SQ(AI) | = | SQ ×
|
For Each Material Separately
Standard Quantity of a Material for the Actual Input
SQ(AI)Mat = SQMat × AI SI For all Materials together
SQ(AI)Mix = SQMix × AI SI Or = ΣSQ(AI)Mat Sum of the Standard Quantity for Actual Input of Individual Materials
Or = AQMix = ΣAQMat Since SQ(AI)Mix = AQMix, we don't need to calculate this.
Using the data in the illustration above,
SQ(AI)A | = | SQA ×
| ||||
= | 900 kgs × 2.5 | = | 2,250 kgs | |||
SQ(AI)B | = | SQB ×
| ||||
= | 800 kgs × 2.5 | = | 2,000 kgs | |||
SQ(AI)C | = | SQC ×
| ||||
= | 200 kgs × 2.5 | = | 500 kgs | |||
SQ(AI)Mix | = | 4,750 kgs | ||||
SQ(AI)Mix | = | SQMix ×
| ||||
= | 1,900 kgs × 2.5 | = | 4,750 kgs | |||
= | AQMix |
Standard Cost for Actual Input
SC(AI) | = | SC ×
| ||
Or | = | SQ × SP ×
| ||
= | SQ ×
| |||
= | SQ(AI) × SP Standard Quantity for Actual Input × Standard Price |
For each Material separately
Standard Cost of a Material for the Actual Input
SC(AI)Mat = SCMat × AI SI Or = SQ(AI)Mat × SPMat For all Materials together
Standard Cost of Mix for Actual Input
SC(AI)Mix = SCMix × AI SI Or = SQ(AI)Mix × SPMix Standard Price of Mix
SPMix = SCMix SQMix = ΣSCMat ΣSQMat
Using the data in the illustration above,
SC(AI)A | = | SCA ×
| ||||
= | 13,500 × 2.5 | = | 33,750 | |||
SC(AI)B | = | SCB ×
| ||||
= | 36,000 × 2.5 | = | 90,000 | |||
SC(AI)C | = | SCC ×
| ||||
= | 17,000 × 2.5 | = | 42,500 | |||
SC(AI)Mix | = | 1,66,250 | ||||
SC(AI)Mix | = | SCMix ×
| ||||
= | 66,500 × 2.5 | = | 1,66,250 |
Alternative
If SQ(AI) and SP are readily available
SC(AI)A | = | SQ(AI)A × SPA | ||
= | 2,250 kgs × 15/kg | = | 33,750 | |
SC(AI)B | = | SQ(AI)B × SPB | ||
= | 2,000 kgs × 45/kg | = | 90,000 | |
SC(AI)C | = | SQ(AI)C × SPC | ||
= | 500 kgs × 85/kg | = | 42,500 | |
SC(AI)Mix | = | 1,66,250 | ||
SC(AI)Mix | = | SQ(AI)Mix × SPMix | ||
= | 4,750 kgs × 35/kg | = | 1,66,250 |
SPMix | = |
| ||
= |
| |||
= | 35/kg |
Standard Output/Yield for Actual Input
SO(AI) | = | SO ×
|
Consider the data from the illustration above.
For each Material separately
AQMat may or may not be equal to AIMat for individual materials. But AQMix = AIMix.For the purpose of this calculation, the input we intend to consider is the actual quantity of input and not the Actual input arrived at by recalculating the total actual input in the standard quantity mix ratio.
SO(AI)Mat = SO(AQ)Mat = SO × AQMat SQMat Note
Measuring the output for each input material is improbable since the output/yield is relevant to all the inputs together.This calculation is intended to give an idea of the possibility. It is not used anywhere in analysing variances.
For all Materials together
Since AQMix = AIMix, taking either AI or AQ would give the same result for the mix.SO(AI)Mix = SO × AQMix SQMix = SO × AI SI
Using the data in the illustration above,
SO(AI)A | = | SO(AQ)A | ||||
= | SO ×
| |||||
= | 1,800 kgs ×
| |||||
= | 1,800 kgs × 2.5 | = | 4,500 kgs | |||
SO(AI)B | = | SO(AQ)B | ||||
= | SO ×
| |||||
= | 1,800 kgs ×
| |||||
= | 1,800 kgs × 2.4375 | = | 4,387.50 kgs | |||
SO(AI)C | = | SO(AQ)C | ||||
= | SO ×
| |||||
= | 1,800 kgs ×
| |||||
= | 1,800 kgs × 2.75 | = | 4,950 kgs | |||
SO(AI)Mix | ≠ | ΣSO(AI)Mat | ||||
SO(AI)Mix | = | SO ×
| ||||
= | 1,800 kgs ×
| |||||
= | 1,800 kgs × 2.5 | = | 4,500 kgs |
Note
- SO(AQ)Mix ≠ ΣSO(AQ)Mat
The standard output for the actual mix is not equal to the sum of the Standard Outputs for each material separately.
Each of the SO(AI) represents the total output that could have been achieved, whether we calculate it based on individual materials or the total input.
Thus the idea that Σ__Mat = __Mix should not be applied here. The values relating to individual materials do not add up to form the value relating to the mix.
- SO(AQ)Mix = SO(AQ)Mat under specific conditions
The standard output for the actual mix may be equal to the Standard Outputs for a material if the actual material is in the same proportion to the standard material as the actual mix to standard mix.
AQMix SQMix = AQMat SQMat ⇒ SO × AQMix SQMix = SO × AQMat SQMat ⇒ SO(AQ)Mix = SO(AQ)Mat
From the data in the above illustration
AQMix SQMix = 4,750 kgs 1,900 kgs = 2.5 For Material A
AQA SQA = 2,250 kgs 900 kgs = 2.5 SO(AQ)Mix = SO(AQ)A = 4,500 kgs
For Material B
AQB SQB = 1,950 kgs 800 kgs = 2.4375 SO(AQ)Mix ≠ SO(AQ)B
[4,500 kgs ≠ 4,387.50]
=AQMix SQMix
can also be interpreted asAQMat SQMat
=SQMat SQMix AQMat AQMix The proportion of a material to the mix is the same both in the actuals and standards.
- If the standard quantity mix ratio and the actual quantity mix ratio are the same, then all the materials would satisfy the relation
=AQMat AQMix
.SQMat SQMix In such a case, SO(AQ)Mix = each of SO(AQ)Mat
Standard Cost of Actual Quantity
SC(AQ) | = | SC ×
| ||
= |
| |||
= | AQ × SP Actual Quantity × Standard Price |
for each material separately
The cost of a material type valued at its standard priceSC(AQ)Mat = AQMat × SPMat
for all materials together
The total cost of all material types valued at their standard prices together.Standard Cost of Actual Quantity of Mix
If SC(AQ)Mix = AQMix × SPMix,SC(AQ)Mix = ΣSC(AQ)Mat Sum of the Standard Costs of Actual (total) Time of Individual Materials
Or = AQMix × SPMix (conditional)Actual Quantity of Mix × Standard Price of Mix
This will be true only if the standard quantity mix ratio (SQMR) and the actual quantity mix ratio (AQMR) are the same.
AQMix × SPMix = ΣSC(AQ)Mat
SPMix is the weighted average of Standard Prices taking standard times (ST) as weights and ΣSC(AQ)Mat consider actual quantities (AQ). Thus, if SQMR ≠ AQMR, then SC(AQ)Mix ≠ AQMix × SPMix
From the data in the illustration
SC(AQ)A | = | AQA × SPA | ||
= | 2,250 kgs × 15/kg | = | 33,750 | |
SC(AQ)B | = | AQB × SPB | ||
= | 1,950 kgs × 45/kg | = | 87,750 | |
SC(AQ)C | = | AQC × SPC | ||
= | 550 kgs × 85/kg | = | 46,750 | |
SC(AQ)Mix | = | 1,68,250 |
Verification :
SC(AQ)Mix ≠ AQMix × SPMix
AQMix × SPMix | = | 4,750 kgs × 35/kg |
= | 1,66,250 | |
≠ | SC(AQ)Mix | |
= | SC(AI)Mix |
SC(AI) and SC(AQ) are different
SC(AI) represents the standard cost of actual quantities of materials arrived at by taking the total actual quantity of material in the standard quantity mix ratio and valuing them at standard prices.SC(AQ) represents that standard cost of actual quantities of materials taking the actual quantities and valuing them at standard prices.
SC(AI) = SC(AQ) if the standard quantity mix ratio and the actual quantity mix ratio are the same.
Data table with recalculated Standard
Standard | Actual | |||||||
---|---|---|---|---|---|---|---|---|
for SO | for AI | |||||||
SQ | SP | SQ(AI) | SC(AI) | AQ | AP | AC | SC(AQ) | |
Factor | 2.5 | |||||||
Material A Material B Material C | 900 800 200 | 15 45 85 | 2,250 2,000 500 | 33,750 90,000 42,500 | 2,250 1,950 550 | 16 42 90 | 36,000 81,900 41,800 | 33,750 87,750 46,750 |
Total/Mix | 1,900 | 4,750 | 1,66,250 | 4,750 | 1,67,400 | 1,68,250 | ||
Input Loss | 100 | 35 | 250 | 8,750 | 430 | 15,050 | ||
Output | 1,800 SO | 4,500 SO(AI) | 4,320 AO |
⋇ |
| = |
| ||||
= | 2.5 |
Using this factor, (AI), the SQ(AI) and from that the SC(AI) can be calculated straight away in the working table. To make these calculations convenient and avoid errors, present this factor also in the working table.
⋇ | SQ(AI) | = | SQ ×
| ||
= | SQ × 2.5 |
⋇ SC(AI) = SQ(AI) × SP
⋇ | SO(AI) | = | SO ×
| ||
= | SO × 2.5 |
⋇ SC(AQ) = AQ × SP
Where we need to recalculate the standards we may avoid ascertaining the values for the given standards as the recalculated values are the ones that would be useful.
After recalculating the standards we have Actuals and S_(AI) whose input (QMix) values are the same.
Standards for Actual Output vs Standards for Actual Input
Standard for | ||||||
---|---|---|---|---|---|---|
Actual Output | Actual Input | |||||
Basis for recalculation | Actual Output | Actual Input | ||||
Equates | Standard Output with Actual output | Standard Input with Actual Input | ||||
After recalculation | SO = AO | SI = AI or SQMix = AQMix | ||||
Adjustment Factor |
|
|