1. | (a) | For each part below, choose the most appropriate answer out of the four options given against each part: | 1x5 | |
| | (i) | One of the product examples for Line Layout is: (A) | Repair Workshop, | (B) | Welding shop, | (C) | Engineering College, | (D) | Cement. | | | (0) |
| | (ii) | The card which is prepared by the dispatching department to book the labour involved in each operation is: (A) | Labour card, | (B) | Wage card, | (C) | Credit card, | (D) | Job card. | | | (0) |
| | (iii) | Jigs are used in machine tool for holding: (A) | Tools, | (B) | Work piece, | (C) | Head stock, | (D) | Tail stock. | | | (0) |
| | (iv) | Cost reduction can be achieved through: (A) | Work sampling, | (B) | Value analysis, | (C) | Quality assurance, | (D) | Supply chain management. | | | (0) |
| | (v) | Addition of value to raw materials through application of technology is: (A) | Product, | (B) | Production, | (C) | Advancement, | (D) | Transformation. | | | (0) |
| (b) | Put an appropriate word or two in blank position: | 1x5 | |
| | (i) | ____________ is a Single Purpose Machine Tool designed for cutting gears. | | (0) |
| | (ii) | A key application of______________is to reduce the current before transmitting electrical energy over long distance through wires . | | (0) |
| | (iii) | ______________ is a technique for determining the quantity and timing for the acquisition of dependent demand items needed to satisfy master production schedule requirements. | | (0) |
| | (iv) | To evaluate the work done by preventive maintenance,__________is derived at from the total time of stoppage of the machine for scheduled and unscheduled maintenance work. | | (0) |
| | (v) | In linear programming, the word ‘linear’ establishes certain relationships among different ________________. | | (0) |
| (c) | Match the terms in Column I with the relevant terms in Column II: Column I | Column II | (A) | Making a cylindrical hole in an object | (i) | Lathe | (B) | Joining two metallic objects | (ii) | Value Analysis | (C) | Heat Treatment | (iii) | Flow Diagram | (D) | Thread in a nut | (iv) | Machine Data Card | (E) | To reduce movement of materials | (v) | Riveting | (F) | To study one operator one machine | (vi) | Drilling | (G) | Shortest processing time | (vii) | Hardening | (H) | Brain storming | (viii) | Scheduling | | 0.5x8 | (0) |
2. | (a) | Location A would result in annual fixed costs of Rs. 3,00,000, variable costs of Rs. 63 per unit and revenues Rs. 68 per unit. Annual fixed costs at Location Bare Rs. 8,00,000, variable costs are Rs. 32 per unit and revenues are Rs. 68 per unit. Sales volume is estimated to be 25,000 units/year. Calculate BEP for each location and determine which location will be attractive. | 2+3 | (0) |
| (b) | The faculty in a college is planned to rise to strength of 50 staff members and then to remain at that level. The wastage of recruits depends upon their length of service and is as follows: Year | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | Total %age who left upto the end of year | 5 | 35 | 56 | 65 | 70 | 76 | 80 | 86 | 95 | 100 | (i) | Find the number of staff members to be recruited every year. | (ii) | If there are seven posts of Head of Deptt. for which, length of service is the only criterion of promotion, what will be the average length of service after which a new entrant should expect promotion? |
| 5+3 | (0) |
| (c) | Expand the following: | 1x5 | |
| | (i) | BOLT | | (0) |
| | (ii) | DNC | | (0) |
| | (iii) | CBA | | (0) |
| | (iv) | FMS | | (0) |
| | (v) | LOB | | (0) |
3. | (a) | M/s Kambu Ltd. are the manufacturers of Lamps. The following are the details ot their operation during 2011: Average monthly market demand 2,000 lamps | Ordering cost Rs. 200 per order | Inventory carrying cost 20% per annuam | Cost of lamps Rs. 1000 per lamp | Normal usage 100 lamps per week | Minimum usage 50 lamps per week | Maximum usage 200 lamps per week | Lead time to supply 4 – 6 weeks | Compute from the above: (i) | Economic order quantity. | (ii) | If the supplier is willing to supply quarterly 1,500 units at a discount of 10%, is it worth accepting? | (iii) | Maximum level of stock. | (iv) | Minimum level of stock. | (v) | Re–order level of stock. |
| 2x5 | (0) |
| (b) | What are the different stages of Technology Life Cycle? | 4 | (0) |
| (c) | Mention eight different techniques which are used for improving productivity in industry. | 4 | (0) |
4. | (a) | Examine each statement and indicate whether it is ‘True’ or ‘False’: | 1x5 | |
| | (i) | Gantt chart is used for production control. | | (0) |
| | (ii) | Job enrichment means increased work load for the worker. | | (0) |
| | (iii) | Scheduling and Routing are both interconnected. | | (0) |
| | (iv) | Annealing involves heating and cooling operations. | | (0) |
| | (v) | In a Network Analysis, a job for which the slack time is zero is known as non–critical job. | | (0) |
| (b) | The following data are available for a manufacturing unit: No. of operators Daily working hours No. of days per month Std.production per month Std.Labour hours per unit | 15 8 25 300 8 |
Units |
The following information was obtained for January 2012: Mandays lost due to absenteeism Unit produced Idle Time | 30 240 276 |
man hours | You are required to calculate the following: (ii) | Efficiency of utilisation of labour | (iii) | Productive efficiency of labour | (iv) | Overall productivity of labour in terms of units produced per man per month. |
| 2x4 | (0) |
| (c) | (i) | Explain the need for acceptance sampling. | 1 | (0) |
| | (ii) | The following costs have been recorded: Particulars | Rs. | Incoming materials inspection | 10000 | Training of personnel | 30000 | Warranty | 45000 | Process planning | 15000 | Scrap | 9000 | Quality laboratory | 30000 | Rework | 25000 | Allowances | 10000 | Complaints | 14000 | What are the costs of prevention, appraisal, external failure and internal failure? | 1x4 | (0) |